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Plug-in Hybrid Catches Fire

The batteries weren't at fault. Plug-ins are still a good idea.
Friday, June 20, 2008
By Kevin Bullis

Earlier this month, a plug-in hybrid caught on fire. In May, another one had suffered a "meltdown" of the battery pack. In both cases, no one was hurt. But some advocates of the technology are worried that, because of the incidents, plug-ins will get a bad name, and potential buyers will steer clear.

They shouldn't be worried.

Plug-in hybrids are like ordinary hybrids, but they have bigger battery packs that can be recharged by plugging them in. That gives cars extended electric range compared with conventional hybrids, which cuts down on gas consumption.

Plug-ins are all the rage these days with politicians and automakers, in whose minds they have apparently supplanted hydrogen fuel-cell vehicles as the cars of the future. It seems unlikely that the recent incidents will do much to change this. Both cars were aftermarket conversions of conventional hybrids. Cars designed from the ground up as plug-in hybrids aren't available yet. So the incidents throw into question the skill of those who did the conversions; the incidents don't suggest that plug-in hybrids are, in principle, a bad idea.

There might have been more cause for concern if the fire were the result of the battery cells. One of the conversions reportedly used battery cells from a company enlisted to supply batteries for plug-in hybrids from GM. It wouldn't look good if the batteries that GM intends to use started going up in flames.

But apparently, the batteries weren't the problem in either case. The fire and meltdown seem to have been caused by the electronics used in the conversions. One hopes that offerings from major auto companies will be better put together.

Right now, GM engineers are rushing to develop the GM Volt, a type of plug-in hybrid that's supposed to be available by the end of 2010. If those start bursting into flames after they roll off the assembly line, that would indeed be bad news for the future of plug-in hybrids.

Comments

  • plug-in hybrids costs
    cbehrjr on 06/23/2008 at 9:34 AM
    Posts:
    1
    Avg Rating:
    3/5
    Why do conversions of hybrids to plug-in cost so much? Will the new models that come from the factory as plug-ins cost the extra $10,000 that the conversions are currently going for?
    Rate this comment: 12345
    • Re: plug-in hybrids costs
      Kevin Bullis on 06/23/2008 at 10:08 AM
      Technology Review TR Staff
      Nanotechnology and Materials Science Editor
      Posts:
      39
      Avg Rating:
      4/5
      The high cost is because batteries aren't cheap, and so far volumes for conversions are low.

      One conversion-kit maker told me the costs for plug-in hybrids designed as such from the ground up could be $4,000 more than a conventional vehicle, when produced in large numbers.
      Rate this comment: 12345
  • Electric+light weight = best
    dnwdfw on 06/23/2008 at 2:02 PM
    Posts:
    9
    Avg Rating:
    4/5
    I'm curious why more effort hasn't been put into making cars lighter as well as making drive trains more flexible and efficient. Steel is *heavy* for its structural contribution to car bodies. Carbon fiber or other composite materials (ABS plastic, etc.) would seem to be a better and lighter path. Even Aluminum would seem to offer advantages over steel. Instead of 3500 pound cars getting 25 MPG we could maybe get 2000 pound cars getting 45 MPG?
    Rate this comment: 12345
  • Plug in Hybrid - most effective model
    mkogrady on 08/28/2008 at 1:15 PM
    Posts:
    93
    Avg Rating:
    3/5
    The most cost effective, inexpensive plug in hybrid is your laptop PC and a broadband internet connection.

    Telecommuting Matters

    www.digitalfuel.org
    Rate this comment: 12345

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