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Wednesday, July 23, 2008

More-Efficient OLED Lighting

Researchers have found a way to boost light from OLEDs.

By Lee Bruno

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Beam me up: A new OLED design could help the devices emit far more light. Electron microscope images show the top of the OLED with organic and aluminum layers (top) and an organic grid before depositing the organic and aluminum layers (middle). The bottom image shows polymer micro lenses on the surface of the glass substrate.
Credit: University of Michigan/Nature Photonics

Energy efficiency and flexible lighting applications have long been the promise of organic light emitting diodes (OLEDs). The technology hasn't lived up to its promise, however, because in typical OLEDs, only 20 percent of the light generated is released from the device. That means that most light is trapped inside the bulb, making it highly inefficient.

Researchers at the University of Michigan and Princeton University believe that they're on to a way to break the OLED-efficiency logjam. The scientists have designed an OLED that boosts illumination by 60 percent using a combination of an organic grid working in tandem with small micro lenses that guide the trapped light out of the device.

Stephen Forrest, a professor of electrical engineering and physics at Michigan, and Yuri Sun, from Princeton University, described the work in the August issue of Nature Photonics.

In OLEDs, white light is generated by using electricity to send an electron into nanometer-thick layers of organic materials that behave like semiconductor materials. Typically, the light in the substrate is internally reflected and runs parallel and not perpendicular. That's the crux of the problem because the light can't escape in the vertical direction without some coaxing. In Forrest's devices, the grids refract the trapped light, sending it to the five micrometers dome-shaped micro lenses. The light is sent off in a vertical orientation that helps release the trapped rays.

Forrest and his coworkers report that the technology emits about 70 lumens from a watt of power. In comparison, incandescent lightbulbs emit 15 lumens per watt. Fluorescent lights put out roughly 90 lumens of light per watt but have liabilities: they produce harsh light, lack longevity, and use environment-damaging substances like mercury.

Forrest says that the next step in the research is to use OLEDs that are more efficient than those the team used in the current project. Looking beyond the research lab work on these OLEDs, he is cautiously optimistic that it should be possible to scale up the manufacturing of the devices, and that production costs for manufacturing the new OLEDs will be competitive.

Today, an estimated 22 percent of the electricity produced goes to lighting buildings. A highly efficient form of OLED lighting could significantly reduce the electricity demand and boost savings. Another factor influencing broad adoption of LEDs is the fact that they outlast incandescent bulbs. Over the next 20 years, the rapid adoption of LED lighting in the United States could reduce electricity demands by 62 percent and thus eliminate 258 million metric tons of carbon emissions, according to the Department of Energy.

It will take several years to replace current lighting in office buildings and homes with OLEDs. But the continued progress in increasing the efficiencies of the devices is encouraging to researchers. "Luckily, OLEDs are the light that just keeps giving," says Forrest, who has spent much of his professional research career focused on OLEDs. "There is so much to be done and so much that's been done, but this is nonetheless a quite exciting advancement."


Comments

  • OLED ligthing
    erik1974 on 07/23/2008 at 1:29 AM
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    Great News! WOLED is realy the future. But when could WOLED come to the mass market?
    Check out this site:
    http://www.oled-display.net
    Rate this comment: 12345
  • Harsh Light
    hachi on 07/23/2008 at 4:11 AM
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    "they produce harsh light, lack longevity,"

    Ha. The harsh light joke is a myth, I'm sitting here right now, and the light is as warm as incandescent ever was. Lacking longevity, yes, in relation to a LED or OLED, but compared to a incandescent they last way longer.
    Rate this comment: 12345
    • Re: Harsh Light
      Siphon on 07/26/2008 at 6:10 AM
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      Longevity is also rubbish. My experience is that good brand CFLs last at least 2x longer than incandescents even when frequently turned on and off. And the mercury argument is rubbish too:

      mercury fact sheet

      It's typical behaviour from people who like technology x to make their product look better by talking down on product y.

      This is absolutely unneeded. Both CFLs and (O)LED are excellent technologies to save big on lighting energy.

      Besides, there's new CFLs under development that are even more efficient and contain no mercury. Technology alone may not be able to save us, but it does move ahead, and it's important to recognize this fact, lest we be stuck in propaganda.
      Rate this comment: 12345
  • Take advantage of the internal reflection
    amgillard on 07/23/2008 at 10:22 AM
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    Why not take advantage of the fact that
    "... Typically, the light in the substrate is internally reflected and runs parallel and not perpendicular" to the surface of the OLED by turning the OLED cell up on its edge ?
    The light could then be directed up and out from the substrate layer by ensuring it has a clean, smooth top edge at right angles to the surface - internal reflection will only work at high angles of incidence (close to parallel with the surface), and hence the light will be emitted through the edge layer of the substrate.
    It would complicate fabrication, but a control grid could be laid down first, then the OLED cells positioned over the grid to allow for addressing control.
    The other edges could even be coated to promote the internal reflection of the light except for through the top edge.
    Rate this comment: 12345
  • The numbers don't add up
    jsessex on 07/23/2008 at 7:42 PM
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    First off, I am actualy in favor of using LED based lighting and am one of the few who can claim to design products with the main lighting coming frome LEDs.  That said, if ~22% of electricity use is for lighting, even with perfect efficency in converting electicity to usable light, you would get maybe a 10% reduction in electricity use, not 60%.  If 60% of the 22% was ment, I would like to see the data to suport this claim.  I would be surprised to find an actual reduction of more than 5 to 10% in energy usage.  This would be worthwile, but not earth shattering.
    Rate this comment: 12345
  • What's the durability of OLED vs. regular LED?
    ralphw on 07/28/2008 at 4:06 PM
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    2
    I've always heard of OLED in relationship to 'disposable' cell phone displays, where you get 3 years of lifetime out of the device.

    How does this compare to the high-intensity LED I've been hearing about?
    Rate this comment: 12345
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