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Tuesday, April 01, 2008

Nonelectric Hybrid Engines

A novel hybrid engine could slash fuel consumption.

By Duncan Graham-Rowe

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A new hybrid: This prototype hybrid engine, dubbed 2/4SIGHT, can switch between four- and two-stroke modes, thereby reducing fuel consumption by more than 25 percent.
Credit: Ricardo UK

A new kind of hybrid vehicle could offer reduced fuel consumption to consumers concerned about gas prices. Mechanical engineers in the United Kingdom have developed a novel kind of combustion engine that is able to switch between being a two-stroke and a four-stroke engine. The system, they say, can reduce fuel consumption by 27 percent.

The improved fuel consumption essentially comes from downsizing the engine, says Neville Jackson, technology director of Ricardo UK, an engineering firm in Shoreham-on-Sea that developed the new engine. "A smaller engine has less internal friction and delivers better fuel consumption," he says.

But small car engines, which are usually based on a four-stroke design, don't offer a lot of power. They can be particularly problematic when operated at low speeds with a high load, such as when accelerating uphill. Such conditions can even make a small engine stall if the driver doesn't downshift.

"Four strokes are most efficient at full throttle; with two strokes, it's the opposite," says Robert Kee, a mechanical engineer who specializes in combustion engines at Queen's University, in Belfast, Northern Ireland.

The difference between two- and four-stroke engines is that the latter carry out the four stages of air intake, compression, combustion, and exhaust in four strokes of a piston. A two-stroke engine, in contrast, does this in just two piston strokes.

Two-stroke engines are intrinsically simpler by design and have higher power-to-weight ratios at high loads and low speeds because they get twice as many power strokes per revolution. But traditional two-stroke engines require oil to be mixed in with the fuel, and therefore produce higher emissions. Because of this, they aren't typically used in cars. Instead, they're used for lightweight applications such as chainsaws, lawnmowers, and some motorbikes.

But now, researchers at Ricardo have developed a piston head that operates in both two- and four-stroke mode, and it can switch automatically between the two modes, depending on the needs of the engine. This allows a smaller engine to handle the low-speed, high-load conditions without stalling.

"This is an interesting concept," says Martti Larmi, head of the Internal Combustion Engine Laboratory at Helsinki University of Technology, in Finland.

The main challenge in building such an engine is perfecting the scavenging process, he says, when the residual gases from the previous combustion cycle are replaced with fresh air and fuel.

"You need some kind of pressure on the intake side to push out the gases that have already burned," says Larmi.

In a traditional two-stroke engine, the force of the fuel and air intake drives out the exhaust. Unfortunately, this process causes some unburned fuel to be lost as exhaust, resulting in higher emissions. Four-stroke engines force the spent fumes out of the cylinder through a cam-controlled valve using an upward stroke of the piston. During the following downstroke, fresh air and fuel are injected into the cylinder while the exhaust valve is closed.

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Comments

  • Regen braking
    Siphon on 04/01/2008 at 4:21 AM
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    They may still want to add a small pressure vessel (compressed air) to store some of the energy normally wasted as heat when braking.

    Adding a small thermal storage system (couple of pounds of steel or something), using waste heat from the engine, could improve thermodynamic efficiency of the compressed air regen system, as the air can be expanded into the cylinders further by heating it through the thermal resevoir.
    Rate this comment: 12345
  • Hybrid?
    DennisBuller on 04/01/2008 at 6:04 PM
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      This is not a "Hybrid" system. It is not two systems, it is just one engine designed to run two ways.
      If an engine kicks off two cylinders when they are not needed is it a hybrid?
      If an engine can burn gas and 85%ethanol, is it a hybrid?
      No. Hybrid means you have two sources of propulsion that directly couple to the output.
      Even the Volt is not a hybrid. It is an electric car with a power resupply system.
      It seems everything is a hybrid today.
      As for the technology itself, too complicated, too expensive, and raises emissions. I am sure the government will not give it a pass.
      For all the trouble, a small turbo would give the engine good power under load, and not have the complexity and emissions problems.

      
    Rate this comment: 12345
    • Re: Hybrid?
      Siphon on 04/03/2008 at 5:25 AM
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      It is a hybrid in the sense that it is both 2 stroke and 4 stroke. Although you raise a good point, debating semantics is hardly a constructive activity.

      If they add compressed air regen braking, it could be more of a hybrid, and it shouldn't cost much more (compared to, say, a prius battery pack and electric motor) while still having significant efficiency gains, especially in urban areas (lots of starts/stops).

      I wonder how the 2 stroke / 4 stroke concept compares to combining regular ICE with diesel (compression engine) design.
      Rate this comment: 12345
  • Two Strokes
    wernerml on 04/01/2008 at 7:12 PM
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    1
    Johnson and Evenrude, now owned by the Bombardier family, has been building an advanced two stroke engine for over 5 years.  It uses skip charging to operate as a "multi stroke" engine in some operating ranges.  Direct injection avoids fuel lost due to scavenging.  All Recardo did was add the complexity of added intake and exhaust valves.
    Orbital Engine of Australia was working on a similar concept 20 years ago.
    Nothing new here!
    Rate this comment: 12345
  • 4cyl to 2cyl - fuel modification
    mkogrady on 04/04/2008 at 2:37 PM
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    I was wondering if it's possible to shift from 4 cylinder to 2 cylinder and use Ethanol based fuel that is doped with "2 stroke" oil to increase the mileage. All my lawn tools run on a simple 50:1 blend, and have a good amount of horsepower for their size. Is this transferrable to larger engine sizes too?

    Can anyone see a drawback - benefit?
    Rate this comment: 12345
  • Nonelectric Hybrid Engines
    ksviswanathan on 04/07/2008 at 7:47 AM
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    Why go to complications such as switching from Four Stroke to Two Stroke etc, when low rpm torque can be easily improved with some grinding of the cylinder head to improve compressin ratio and cutting grooves on the cylider head, which will also reduce fuel consumption by 20 plus percent. The engine oil also will last longer. Hundreds of cars in India, USA and elsewhere have been modified successfully.

    For details and additional information please see web site www.somender-singh.com.
    Rate this comment: 12345
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